Rogers RT/duroid 6035HTC is a high-performance laminate material that is widely used in the manufacturing of microwave and RF circuit boards. The material is known for its excellent electrical properties, high thermal stability, and superior mechanical strength. It is a popular choice among engineers and designers who require a reliable and durable substrate for their high-frequency applications.

One of the key features of Rogers RT/duroid 6035HTC is its low dielectric constant and loss tangent, which makes it an ideal choice for microwave and RF applications. The material has a dielectric constant of 3.5 and a loss tangent of 0.0015, which ensures low signal loss and high signal integrity. With its high thermal stability, the material can withstand extreme temperatures, making it suitable for use in harsh environments.

Rogers RT/duroid 6035HTC is a versatile material that can be used in a wide range of applications, including power amplifiers, filters, couplers, and antennas. Its excellent electrical properties, high thermal stability, and superior mechanical strength make it a reliable and durable substrate for high-frequency applications. As such, it is a popular choice among engineers and designers who require a high-performance material for their microwave and RF circuit boards.

Fundamentals of Rogers RT/Duroid 6035HTC

Rogers RT/Duroid 6035HTC is a high-performance circuit material that is widely used in the RF and microwave industry. It is a ceramic-filled PTFE composite that offers excellent electrical and mechanical properties. Here are some of the fundamentals of Rogers RT/Duroid 6035HTC that you should know:

• Dielectric constant: The dielectric constant of Rogers RT/Duroid 6035HTC is 3.5, which is relatively low compared to other circuit materials. This low dielectric constant makes it an ideal choice for high-frequency applications where low loss and high signal integrity are critical.

• Loss tangent: The loss tangent of Rogers RT/Duroid 6035HTC is 0.0015, which is exceptionally low. This low loss tangent translates to low insertion loss and excellent signal quality, making it an ideal choice for high-performance RF and microwave circuits.

• Thermal conductivity: The thermal conductivity of Rogers RT/Duroid 6035HTC is 0.70 W/mK, which is relatively high compared to other circuit materials. This high thermal conductivity allows for efficient dissipation of heat generated by high-power applications, making it an ideal choice for power amplifiers and other high-power circuits.

• Mechanical properties: Rogers RT/Duroid 6035HTC has excellent mechanical properties, including high tensile strength, flexural strength, and compressive strength. It also has a low coefficient of thermal expansion, which makes it an ideal choice for applications that require stability over a wide temperature range.

In summary, Rogers RT/Duroid 6035HTC is a high-performance circuit material that offers excellent electrical and mechanical properties. Its low dielectric constant, low loss tangent, high thermal conductivity, and excellent mechanical properties make it an ideal choice for high-frequency, high-power, and high-performance RF and microwave circuits.

Physical Properties

Rogers RT/duroid 6035HTC is a high-performance composite material that exhibits excellent electrical and mechanical properties. Here are some of its key physical properties:

• Density: The density of Rogers RT/duroid 6035HTC is 2.98 g/cm³, which is relatively low compared to other high-performance materials. This makes it an ideal choice for applications where weight is a concern.

• Thermal conductivity: The thermal conductivity of Rogers RT/duroid 6035HTC is 1.44 W/mK, which is higher than most other high-performance materials. This makes it an excellent choice for applications where heat dissipation is important.

• Dielectric constant: The dielectric constant of Rogers RT/duroid 6035HTC is 3.5, which is relatively low compared to other high-performance materials. This makes it an ideal choice for applications where low signal loss is important.

• Coefficient of thermal expansion: The coefficient of thermal expansion of Rogers RT/duroid 6035HTC is 10.5 ppm/°C, which is relatively low compared to other high-performance materials. This makes it an ideal choice for applications where dimensional stability is important.

• Water absorption: The water absorption of Rogers RT/duroid 6035HTC is 0.04%, which is relatively low compared to other high-performance materials. This makes it an ideal choice for applications where moisture resistance is important.

In summary, Rogers RT/duroid 6035HTC is a high-performance composite material that exhibits excellent physical properties, including low density, high thermal conductivity, low dielectric constant, low coefficient of thermal expansion, and low water absorption. These properties make it an ideal choice for a wide range of applications, including aerospace, defense, telecommunications, and more.

Electrical Properties

Rogers RT/duroid 6035HTC is a high-performance laminate material that offers exceptional electrical properties, making it ideal for use in high-frequency applications. Here are some of the key electrical properties of this material:

• Dielectric constant: The dielectric constant of RT/duroid 6035HTC is 3.5, which is relatively low compared to other laminates. This means that the material has a low capacitance and is less likely to cause signal distortion or loss.

• Loss tangent: The loss tangent of RT/duroid 6035HTC is 0.0015, which is extremely low. This means that the material has very low signal loss and is highly efficient at transmitting signals.

• Dielectric strength: The dielectric strength of RT/duroid 6035HTC is 900 volts/mil, which is relatively high. This means that the material is less likely to break down or fail under high voltage conditions.

• Surface resistivity: The surface resistivity of RT/duroid 6035HTC is 2.5 x 10^7 ohms/square, which is relatively high. This means that the material is less likely to conduct electricity or create unwanted electrical paths.

Overall, the electrical properties of Rogers RT/duroid 6035HTC make it an excellent choice for high-frequency applications that require low signal loss, low capacitance, and high efficiency.

Thermal Properties

Coefficient of Thermal Expansion

Rogers RT/duroid 6035HTC has a low coefficient of thermal expansion (CTE) of 9.0 ppm/°C, which means that it is less likely to experience thermal stress or warping due to temperature changes. This property makes it an ideal material for applications that require consistent performance across a wide range of temperatures.

Thermal Conductivity

The thermal conductivity of Rogers RT/duroid 6035HTC is 1.44 W/mK, which is relatively high compared to other materials. This property allows it to dissipate heat quickly, making it suitable for high-power applications that generate a lot of heat.

In summary, Rogers RT/duroid 6035HTC has a low coefficient of thermal expansion and high thermal conductivity, making it an excellent choice for applications that require consistent performance and efficient heat dissipation.

Application Areas

Rogers RT/duroid 6035HTC is a high-performance ceramic-filled PTFE composite material with a low dielectric constant and loss tangent. It is widely used in various applications that require high-frequency performance, low loss, and high reliability.

Here are some of the application areas where Rogers RT/duroid 6035HTC is commonly used:

• Aerospace and Defense: Rogers RT/duroid 6035HTC is used in radar systems, satellite communication systems, and other high-frequency applications in the aerospace and defense industry. Its high strength and excellent electrical properties make it an ideal choice for harsh environments.

• Telecommunications: Rogers RT/duroid 6035HTC is used in base station antennas, filters, and other high-frequency components in the telecommunications industry. Its low loss and high reliability make it an excellent choice for high-performance wireless applications.

• Medical Devices: Rogers RT/duroid 6035HTC is used in medical devices that require high-frequency performance, such as MRI machines and other medical imaging equipment. Its low dielectric constant and loss tangent make it an excellent choice for these applications.

• Automotive: Rogers RT/duroid 6035HTC is used in radar systems, collision avoidance systems, and other high-frequency applications in the automotive industry. Its high strength and excellent electrical properties make it an ideal choice for harsh environments.

In conclusion, Rogers RT/duroid 6035HTC is a versatile material that is widely used in various high-frequency applications. Its low dielectric constant and loss tangent, high strength, and excellent electrical properties make it an excellent choice for applications that require high reliability and performance.

Advantages and Disadvantages

Rogers RT/duroid 6035HTC is a high-performance circuit board material known for its excellent electrical properties and thermal stability. In this section, we will discuss the advantages and disadvantages of using this material.

Advantages

• Excellent Electrical Properties: Rogers RT/duroid 6035HTC has a low dielectric constant and loss tangent, making it an ideal material for high-frequency applications. It also has a high thermal conductivity, which helps dissipate heat generated by electronic components.

• Thermal Stability: This material has a high glass transition temperature (Tg) of 200°C, which means it can withstand high temperatures without losing its mechanical or electrical properties. This makes it suitable for applications that require high-temperature stability.

• Dimensional Stability: Rogers RT/duroid 6035HTC has a low coefficient of thermal expansion (CTE), which means it does not expand or contract significantly with changes in temperature. This makes it an ideal material for applications that require dimensional stability.

• Durability: This material is highly resistant to chemicals, moisture, and other environmental factors, making it suitable for use in harsh environments.

Disadvantages

• Cost: Rogers RT/duroid 6035HTC is a premium material, and its cost is higher than other circuit board materials. This may make it unsuitable for applications that require a lower-cost solution.

• Processing Challenges: This material is difficult to process due to its high glass transition temperature and low coefficient of thermal expansion. Specialized equipment and techniques are required to manufacture circuit boards using this material.

• Limited Availability: Rogers RT/duroid 6035HTC is not widely available, and its availability may be limited in some regions. This may make it difficult to source this material for certain applications.

In summary, Rogers RT/duroid 6035HTC is a high-performance circuit board material that offers excellent electrical properties, thermal stability, and durability. However, its high cost, processing challenges, and limited availability may make it unsuitable for some applications.

Handling and Processing

When it comes to handling and processing Rogers RT/duroid 6035HTC, there are a few things to keep in mind to ensure optimal performance and results.

Firstly, it is important to store the material in a dry and cool environment to prevent any moisture absorption, which can negatively impact the dielectric properties. Additionally, it is recommended to handle the material with clean gloves to avoid any contamination that could affect its electrical properties.

When it comes to processing, Rogers RT/duroid 6035HTC can be machined using standard techniques such as milling, drilling, and sawing. However, it is important to note that this material is relatively hard and abrasive, so it is recommended to use sharp tools and proper cooling to avoid excessive tool wear and potential damage to the material.

Furthermore, the material can be bonded using a variety of adhesive systems, including epoxy, acrylic, and cyanoacrylate. It is important to follow the manufacturer’s recommendations for the specific adhesive being used to ensure a strong and reliable bond.

In summary, Rogers RT/duroid 6035HTC is a versatile material that can be handled and processed using standard techniques. By following best practices for storage, handling, and processing, users can achieve optimal performance and results.

Safety Measures

When working with Rogers RT/duroid 6035HTC, it is important to take necessary safety measures to avoid any potential hazards. Here are some safety measures to follow:

• Wear protective gear: Always wear protective gloves, goggles, and a respirator mask when handling RT/duroid 6035HTC. This will protect you from any potential skin irritation, eye damage, or respiratory issues caused by the material.

• Avoid inhalation: RT/duroid 6035HTC can release harmful dust particles when cut or drilled. To avoid inhalation, it is recommended to use a dust collection system or work in a well-ventilated area.

• Store properly: Store RT/duroid 6035HTC in a cool, dry place away from direct sunlight and other heat sources. This will prevent the material from becoming brittle and potentially hazardous.

• Dispose of properly: When disposing of RT/duroid 6035HTC, follow local regulations and guidelines. The material should not be burned or released into the environment.

By following these safety measures, you can ensure a safe and efficient working environment when working with Rogers RT/duroid 6035HTC.

Conclusion

In conclusion, the Rogers RT/duroid 6035HTC is a high-performance laminate material that offers excellent electrical properties, superior mechanical strength, and outstanding thermal stability. It is widely used in a variety of applications, including aerospace, defense, and telecommunications.

One of the key advantages of the RT/duroid 6035HTC is its low loss tangent, which makes it ideal for high-frequency applications. Its high glass transition temperature also makes it suitable for use in high-temperature environments.

Another benefit of the RT/duroid 6035HTC is its excellent dimensional stability, which ensures that it maintains its shape and size even under extreme conditions. This is particularly important in applications where tight tolerances are required.

Overall, the Rogers RT/duroid 6035HTC is a reliable and high-performance laminate material that is well-suited for a wide range of applications. Its excellent electrical, mechanical, and thermal properties make it an ideal choice for demanding applications where performance and reliability are critical.