Overview of ePTFE Membrane
Expanded polytetrafluoroethylene (ePTFE) membrane is a versatile filtration material made from PTFE (polytetrafluoroethylene). ePTFE membrane possesses a microporous structure that allows for high flow rates with excellent particle retention. Key properties and applications of ePTFE membrane include:
- High chemical resistance and temperature tolerance
- Broad compatibility with fluids and gases
- Wide range of porosity and pore size options
- Used for critical filtration in pharmaceutical, biotech, food & beverage, semiconductor industries
DeWAL Industries is a leading manufacturer of ePTFE membranes under the TetraFilt® brand name. DeWAL offers supported and unsupported ePTFE membranes with pore sizes ranging from 0.1 to 10 microns.
DeWAL ePTFE Membrane Products
DeWAL’s TetraFilt® ePTFE membranes are available in multiple configurations:
Product | Description |
---|---|
Supported ePTFE | Composite construction with ePTFE membrane laminated to a polypropylene support layer |
Unsupported ePTFE | ePTFE membrane without a support layer |
Hydrophilic ePTFE | ePTFE membrane treated to impart hydrophilicity |
TetraPak® | Supported ePTFE pleated filter cartridges |
TetraFilt® ePTFE membranes offer high flow rates, low extractables, and broad chemical compatibility. They are well-suited for use in critical filtration applications including:
- Sterile filtration of pharmaceuticals and biologics
- Clarification and bioburden reduction in food & beverage
- Purification of chemicals, acids, solvents
- High purity water filtration in semiconductor manufacturing
Benefits of DeWAL ePTFE Membranes
DeWAL ePTFE membranes provide the following advantages:
- High throughput – ePTFE’s microporous structure enables fast flow rates compared to other membrane materials
- Cost-effective – ePTFE membranes minimize process downtime and maximize productivity
- Long service life – Excellent chemical resistance allows extended service intervals
- High particle retention – Precise pore size control ensures retention of particles, microorganisms, or endotoxins
- Low extractables – ePTFE’s inert nature results in minimal leachables or extractables
- Integrity testable – Membranes can be integrity tested to validate removal ratings
With a broad range of products, DeWAL ePTFE membranes are suitable for demanding filtration applications across multiple industries.
Frequently Asked Questions
Here are some common questions and answers about DeWAL ePTFE membranes:
Q: What pore sizes are available for DeWAL ePTFE membranes?
A: DeWAL offers a wide range of pore sizes from 0.1 microns to 10 microns for both supported and unsupported ePTFE membranes. This allows you to select the appropriate retention rating for your application.
Q: Can DeWAL’s ePTFE membranes be sterilized?
A: Yes, DeWAL ePTFE membranes are compatible with gamma irradiation, autoclaving, and chemical sterilization methods.
Q: How do I know which ePTFE membrane is best for my application?
A: DeWAL has technical experts available to help recommend the optimal ePTFE membrane based on your filtration requirements, chemical compatibility, operating conditions, and cost targets.
Q: What materials are used for the support layer in DeWAL’s supported ePTFE?
A: The support layers are made from polypropylene which provides excellent chemical resistance and mechanical strength.
Q: Are DeWAL’s ePTFE membranes certified for specific applications?
A: Yes, DeWAL can provide documentation to show compliance with standards for pharmaceutical, food, and semiconductor applications. This includes bio-safety certificates and quality management system certification.
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