Rogers RO4360G2: A Comprehensive Review of its Features and Performance

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The Rogers RO4360G2 is a high-performance laminated substrate designed for use in a variety of applications. It is a glass-reinforced hydrocarbon/ceramic material that offers excellent thermal performance, low loss, and a low coefficient of thermal expansion. The material is ideal for use in high-frequency applications, including power amplifiers, filters, and other RF/microwave circuits.

The RO4360G2 is a versatile material that can be used in a wide range of applications. Its high thermal conductivity makes it ideal for use in power amplifiers and other high-power circuits, while its low loss and low coefficient of thermal expansion make it ideal for use in filters and other RF/microwave circuits. The material is also highly resistant to moisture and other environmental factors, making it ideal for use in harsh environments.

Overall, the Rogers RO4360G2 is an excellent choice for designers looking for a high-performance laminated substrate that can be used in a variety of applications. Its combination of thermal performance, low loss, and low coefficient of thermal expansion make it ideal for use in a wide range of high-frequency circuits, while its durability and resistance to environmental factors make it an excellent choice for use in harsh environments.

Properties of Rogers RO4360G2

Rogers PCB & Material

Rogers RO4360G2 is a high-frequency laminate material that is widely used in various industries, including aerospace, defense, and telecommunications. This material is known for its excellent electrical properties, high thermal performance, and mechanical stability.

Electrical Properties

Rogers RO4360G2 has a dielectric constant of 6.15, which is stable over a wide range of frequencies. The material also has a low dissipation factor of 0.0025 at 10 GHz, making it an ideal choice for high-frequency applications. The high dielectric constant of RO4360G2 allows for miniaturization of circuits and helps to reduce signal loss.

Thermal Performance

RO4360G2 has a glass transition temperature of 200°C, which makes it suitable for applications that require high-temperature performance. The material also has a low coefficient of thermal expansion, which helps to reduce the risk of delamination or cracking in high-temperature environments.

Mechanical Stability

Rogers RO4360G2 is a mechanically stable material that can withstand high-stress environments. The material has a tensile strength of 15,000 psi and a flexural strength of 25,000 psi. It also has a high modulus of elasticity, which helps to maintain its shape and stability under mechanical stress.

In summary, Rogers RO4360G2 is a high-performance laminate material that offers excellent electrical properties, high thermal performance, and mechanical stability. It is a reliable choice for applications that require high-frequency performance, high-temperature stability, and mechanical strength.

Manufacturing Process

The Rogers RO4360G2 is a high-performance circuit board material that is widely used in many industries. The manufacturing process of the RO4360G2 involves several stages, including material preparation, lamination, drilling, and finishing.

The first stage of the manufacturing process is material preparation. The RO4360G2 is made up of several layers of materials, including copper, epoxy resin, and glass fiber. These materials are carefully selected and prepared to ensure that they meet the required specifications.

The second stage of the manufacturing process is lamination. The layers of materials are stacked together and pressed under high pressure and temperature to form a solid block. This block is then cut into the required size and shape.

The third stage of the manufacturing process is drilling. Holes are drilled into the circuit board using precision machinery. These holes are used to mount electronic components onto the board.

The final stage of the manufacturing process is finishing. The circuit board is coated with a layer of protective material to prevent damage from moisture, dust, and other contaminants.

Overall, the manufacturing process of the Rogers RO4360G2 is a complex and precise process that requires careful attention to detail at every stage. The result is a high-performance circuit board material that is widely used in many industries.

Applications of Rogers RO4360G2

Rogers TC350
Rogers TC350

Telecommunications

Rogers RO4360G2 is widely used in the telecommunications industry due to its excellent electrical performance and high reliability. It is commonly used in base station antennas, power amplifiers, filters, and couplers. Its low dielectric constant and loss tangent make it an ideal material for high-frequency applications.

Automotive

Rogers RO4360G2 is also used in the automotive industry due to its high-temperature stability and mechanical strength. It is commonly used in radar systems, collision avoidance systems, and other safety features. Its high thermal conductivity makes it an ideal material for heat dissipation in power electronics.

Aerospace

Rogers RO4360G2 is also widely used in the aerospace industry due to its excellent electrical performance and high reliability. It is commonly used in radar systems, communication systems, and other electronic components. Its low outgassing and high-temperature stability make it an ideal material for space applications.

In summary, Rogers RO4360G2 is a versatile material that finds applications in a wide range of industries due to its excellent electrical performance, high reliability, and mechanical strength. Its low dielectric constant and loss tangent make it an ideal material for high-frequency applications, while its high-temperature stability and mechanical strength make it suitable for harsh environments.

Advantages of Rogers RO4360G2

The Rogers RO4360G2 is a high-performance laminate material that offers several advantages over other laminates. Here are some of the key advantages of the Rogers RO4360G2:

  • Low Dielectric Loss: The Rogers RO4360G2 has a low dielectric loss, which means that it can transmit signals with minimal loss. This makes it an excellent choice for high-frequency applications where signal loss is a concern.

  • Low Insertion Loss: The Rogers RO4360G2 also has a low insertion loss, which means that it can transmit signals with minimal attenuation. This makes it an ideal choice for high-speed digital and RF applications.

  • High Thermal Conductivity: The Rogers RO4360G2 has a high thermal conductivity, which means that it can dissipate heat quickly and efficiently. This makes it an excellent choice for applications where thermal management is critical.

  • Excellent Dimensional Stability: The Rogers RO4360G2 has excellent dimensional stability, which means that it maintains its shape and size even when exposed to extreme temperatures or humidity. This makes it an ideal choice for applications where dimensional stability is critical.

  • High Tg: The Rogers RO4360G2 has a high glass transition temperature (Tg), which means that it can withstand high temperatures without losing its mechanical or electrical properties. This makes it an excellent choice for applications that require high-temperature performance.

Overall, the Rogers RO4360G2 is an excellent choice for high-frequency, high-speed, and high-temperature applications where performance and reliability are critical.

Comparison with Other Materials

When it comes to choosing a material for printed circuit boards (PCBs), there are several options available. Each material has its own advantages and disadvantages, and it’s important to choose the right one for your specific application. In this section, we will compare Rogers RO4360G2 with other commonly used PCB materials.

Rogers RO4350B vs. FR-4

FR-4 is a widely used PCB material due to its low cost and availability. However, it has limitations when it comes to high-frequency applications. Rogers RO4350B, on the other hand, is a high-performance material that can handle high frequencies. It has a lower dielectric constant and loss tangent than FR-4, which makes it ideal for applications that require high-speed signal transmission.

Rogers RO4360G2 vs. PTFE

PTFE (Polytetrafluoroethylene) is another high-performance material that is commonly used for high-frequency applications. While it has excellent electrical properties, it can be difficult to process and is more expensive than other materials. Rogers RO4360G2 is a cost-effective alternative to PTFE. It has similar electrical properties and can be processed using standard PCB manufacturing techniques.

Rogers RO4360G2 vs. Rogers RO4000

Rogers RO4000 is another high-performance PCB material from Rogers. While it has similar electrical properties to RO4360G2, it has a higher thermal conductivity and can handle higher power levels. However, it is also more expensive than RO4360G2. If your application requires high power handling capabilities, RO4000 may be a better choice. If cost is a concern, RO4360G2 is a more affordable option.

In conclusion, Rogers RO4360G2 is a high-performance PCB material that offers excellent electrical properties at a lower cost than other high-performance materials. While it may not be suitable for applications that require high power handling capabilities, it is an excellent choice for high-frequency applications that require low loss and low dielectric constant.

Handling and Storage

When it comes to handling and storage, the Rogers RO4360G2 laminate material requires some specific considerations to ensure optimal performance. Here are some important points to keep in mind:

  • Handling: The Rogers RO4360G2 laminate material should be handled with care to avoid any damage or contamination. It is recommended to wear gloves when handling the material to prevent any oils or dirt from transferring onto the surface.

  • Storage: The Rogers RO4360G2 laminate material should be stored in a cool, dry place to prevent any moisture absorption. It should be stored in its original packaging or in a sealed bag to protect it from dust and other contaminants.

  • Cutting: When cutting the Rogers RO4360G2 laminate material, it is important to use sharp, clean tools to avoid any damage or delamination. It is also recommended to use a dust extraction system to prevent any dust or debris from accumulating on the surface.

  • Cleaning: The Rogers RO4360G2 laminate material should be cleaned with a mild detergent and water solution. Avoid using harsh chemicals or abrasive materials that can damage the surface.

Overall, proper handling and storage of the Rogers RO4360G2 laminate material is crucial to ensure its optimal performance and longevity. By following these guidelines, you can ensure that the material remains in top condition and delivers the best possible results for your application.

Safety Measures

When it comes to power tools, safety should always be a top priority. The Rogers RO4360G2 is no exception. Here are some safety measures to keep in mind when using this tool:

  • Always wear appropriate personal protective equipment (PPE), such as safety glasses, hearing protection, and gloves.
  • Before using the tool, inspect it for any damage or defects. Do not use the tool if it is damaged or defective.
  • Keep the work area clean and free from clutter. This will help prevent tripping hazards and other accidents.
  • Use the tool only for its intended purpose. Do not use it for anything other than cutting or shaping wood.
  • Do not remove or bypass any safety features on the tool. These features are in place to protect you from harm.
  • When using the tool, keep your hands and fingers away from the blade. Use a push stick or other device to push the wood through the blade.
  • Always unplug the tool before changing the blade or performing any maintenance on it.

By following these safety measures, you can help ensure that your experience with the Rogers RO4360G2 is a safe and productive one.

Environmental Impact

The Rogers RO4360G2 is a high-performance circuit material that has a minimal environmental impact. The material is designed to be environmentally friendly, and it complies with the RoHS (Restriction of Hazardous Substances) directive, which restricts the use of hazardous materials in electronic products.

The use of Rogers RO4360G2 in electronic products helps to reduce the environmental impact of electronic devices. The material is recyclable, and it can be reused in the production of new electronic products. This reduces the amount of waste that is generated by the electronics industry.

In addition, the Rogers RO4360G2 is designed to be energy-efficient. It has a low dielectric loss, which means that it requires less energy to operate than other circuit materials. This helps to reduce the energy consumption of electronic devices, which in turn reduces their environmental impact.

Overall, the Rogers RO4360G2 is an environmentally friendly circuit material that is designed to reduce the environmental impact of electronic devices. Its recyclability, energy efficiency, and compliance with RoHS make it an ideal choice for manufacturers who are committed to reducing their environmental impact.

Conclusion

The Rogers RO4360G2 is a high-performance laminated substrate designed for use in high-frequency and high-speed applications. With its low dielectric loss and high thermal conductivity, this material offers excellent electrical performance and reliability.

One of the key benefits of the RO4360G2 is its low insertion loss, which makes it an ideal choice for applications that require high-frequency signal transmission with minimal signal loss. The material also offers excellent thermal performance, making it a good choice for applications that require high power handling capacity.

In terms of processing, the RO4360G2 is easy to work with and can be easily machined, drilled, and routed using standard PCB fabrication techniques. The material also offers good dimensional stability, which helps ensure consistent performance across different batches.

Overall, the Rogers RO4360G2 is a reliable and high-performance material that is well-suited for a wide range of high-frequency and high-speed applications. Whether you are designing a high-speed digital circuit, a microwave antenna, or a power amplifier, the RO4360G2 is a material that you can rely on for consistent and reliable performance.

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